ACSD Compact Line For Cleaning, Sterilizing, Drying, Filling and Sealing 1-20ml Ampoules

 
     
  This combining line consists of single machines, i.e. QCA Ultrasonic Ampoule Cleaning Machine. SZA400/8 sterilizing and drying machine and DGA6/1-20 Ampoule Filling and Sealing Machine. While in operation the combining line fulfils the processes of water-jetting, water-filling, ampoule-cleaning with ultrasonic, water and air flow alternately, drying, sterilizing, cooling, filling ampoules with nitrogen and liquid medicines and sealing, etc. All the procedures in production are completed hermetically and continuously. Some key procedures are protected by grade 100 laminar flow purified air. It meets the requirements of GMP codes. The combining line features stable and reliable operation, little ground occupation and high efficiency. Ampoules of multiple specifications can be used after changing a few parts. This combining line has come up to the level of 1980s in respect of performance, and replace the imported products of its kind.  
     
   
 
   
 
     
  Main Technical Specifications:  
     
 

Model

ACSD1-20ml

ACSD1-20ml

ACSD1-20mlA

ACSD1-20mlA

Combining

Machine

Model

QCA16/1-2ml

SZAL400/ 32A

DGA6/1-20

QCA12/1-2ml

SZAL400/ 32A

DGA6/1-20

QCA16/1-2ml

SZAL400/ 32A

DGA8/1-20

QCA6/1-2ml

SZAL400/ 32A

DGA8/1-20

Suitable size

1ml,2ml

1ml,2ml,5ml,

10ml,20ml

1ml,2ml

1ml,2ml,5ml,

10ml,20ml

Production capacity

16000pcs/h

16000pcs/h

12000pcs/h

8000pcs/h

4500pcs/h

21000pcs/h

21000pcs/h

16000pcs/h

11000pcs/h

6000pcs/h

Eligibility rate

98%

98%

98%

98%

Distilled water

0.2Mpa 50 o C

Ap p. 0.5 m 3 /h

0.2Mpa 50 o C

Ap p. 0.5 m 3 /h

0.2Mpa 50 o C

Ap p. 0.5 m 3 /h

0.2Mpa 50 o C

Ap p. 0.5 m 3 /h

Compressed air

0.25Mpa

Ap p. 0.5 m 3 /h

0.25Mpa

Ap p. 0.5 m 3 /h

0.25Mpa

Ap p. 0.5 m 3 /h

0.25Mpa

Ap p. 0.5 m 3 /h

Ammonia

Max. 1.5 m 3 /h

Max. 1.5 m 3 /h

Max. 1.5 m 3 /h

Max. 1.5 m 3 /h

Coal gas

City gas: 1.5 m 3 /h

Liquid gas: 0.3 m 3 /h

City gas: 1.5 m 3 /h

Liquid gas: 0.3 m 3 /h

City gas: 1.5 m 3 /h

Liquid gas: 0.3 m 3 /h

City gas: 1.5 m 3 /h

Liquid gas: 0.3 m 3 /h

Oxygen

City gas: 0.9 m 3 /h

Liquid gas: 1.3 m 3 /h

City gas: 0.9 m 3 /h

Liquid gas: 1.3 m 3 /h

City gas: 1.5 m 3 /h

Liquid gas: 2m 3 /h

City gas: 1.5 m 3 /h

Liquid gas: 2m 3 /h

Suction wind

a 360 m 3 /h

b 1500 m 3 /h

a 360 m 3 /h

b 1500 m 3 /h

a 360 m 3 /h

b 1500 m 3 /h

a 360 m 3 /h

b 1500 m 3 /h

Total power

51.59kw

51.59kw

51.59kw

62.89kw

Overall size

7540*2120* 2380mm

7540*2120* 2380mm

7540*2120* 2380mm

8190*2120* 2450mm

Total weight

5300kg

5300kg

5300kg

5980kg

 
 

 

 

 
  QCA Ultrasonic Ampoule Cleaning Machine  
     
  Application:  
  This cleaning machine is used to clean ampoules as well as oral liquid vials. It is of horizontal type with a rotor structure and incorporates ultrasonic cleaning technique with the cleaning method of jetting high-pressure water and airflow. The cleaning effect is excellent. The machine is in conformity with the GMP standards, and it can not only operate independently, but also operate jointly with SZA400/8 sterilizing and drying machine and DAG6/1-20 ampoule filling and sealing machine to form a compact line.  
   
     
  Main Technical Specifications:  
 

Model

QCA16/1-20

QCA12/1-20

QCA18/1-20

Suitable specification

(GM2637-90)

1ml, 2ml

1ml-20ml

1ml,2ml,5ml,10ml,20ml

Production capacity

1-2ml:

21000-22000pcs/h

1-2ml:16000pcs/h

5-10ml:8000-12000pcs/h

20ml:4500pcs/h

1-2ml:22000-24000pcs/h

5ml:16000pcs/h

10ml:11000pcs/h

20ml:6000pcs/h

Noodle No.

16

12

18

Breakage rate

1%

Consumption water volume

0.5Mpa 50 o C

Ap p. 0.2 m 3 /h

0.6m 3 /h

Consumption air volume

Approx. 50m 3 /h, 20Mpa

60m 3 /h

Power

Main motor: 0.5kw(DC); Water pump: 3kw, 1450r/min; Heating device:9kw, ultrasonic 0.5kw can adjust working frequency 27KHZ.

Operating person

Two persons (with oven operation)

Overall size

1750*2300*1300(L*W*H)mm

weight

Approx. 2000kg

Approx. 2010kg

 
 

 

 

 
  SZAL Ampoule Sterilizing and Drying Machine  
 

This machine is mainly used in ampoule production line. After the ampoule or glass bottles of various sizes being cleaned by water, the machine can continuously dry, sterilizing the bottles, and eliminate the heat source. By using of the Hot Air Laminar Flow technique, the machine has the distinguished features of short machine length, constant and even heating, short sterilization time, good bactericidal effect, high production capability, and etc.

The machine consists of the assemblies of from and rear laminar flow chest, high temperature sterilization chamber, machine frame, conveyer, air exhausting, electric control box, and etc. The front and rear laminar flow chests and the high temperature sterilization chamber are independent air cleaning system to insure the ampoules coming into tunnel under the protection of 100 class clean air. The protection of 100 class clean air. The production procedures conform with GMP requirement.

This machine uses PC control with simple and reliable structure and has functions of stopping on breakdown, cutting off the heating power on exceed temperature, chained operation on laminar flow blower and electrical heating. The laminar flow blower and electrical heating. The laminar flow uses frequency conversion to change speed.

The exit part of conveyor of ASMR400/ 22A and ASMR400/ 32A extends 350mm out of the dryer. And their electrical control box is installed on the machine.
 
   
  Main Technical Specifications:  
 

 

SZAL400/32

SZAL400/43

Transmitting belt efficient width

400mm

600mm

Max. width of ampoule can through the tunnel

160mm

Tunnel air purifying degree

100glass( USA Standard 209E)

Power: installing machine power

36.59kw

43.5kw

Electric power

2.4kw

Electric source

380V 50Hz, 3phase 5-wire

Machine noise

<80dB(A)

Max. working temperature

300 o C-350 o C

Bottle-out temperature

<room temperature +15 o C

 

Overall size(L*W*H)

3180*1383* 2350mm

3180*1583* 2350mm

Weight

Approx. 2000kg

Approx. 2030kg

 
 

 

 

 
  DGA Ampoule Filling and Sealing Machine  
  This machine is used to fill and seal ampoules of 1ml, 2ml, 5ml, 10ml and 20ml. It is able to fill 6 ampoules, with nitrogen and liquid medicines, and then seal then simultaneously. While in operation, the machine stops filling automatically whenever an ampoule is absent to avoid waste of medicines. The machine is equipped with a grade 100 air-purifying device, and both the major motor and the ampoule conveyer have a stepless gear shift. It can be used singly or jointly with QCA Ultrasonic Ampoule Cleaning Machine and SZA400/18 Sterilizing and Drying Machine. The machine has the characteristics of high efficiency and quality, stable operation and easy manipulation, etc. All the materials of the machine meet the requirements of GMP codes. It only takes several hours to change a few parts if you wish to fill and seal ampoules of other specifications.  
   
  Main Technical Specifications:  
 

 

DGA6/12-

DGA8/1-20

Production capacity

(pcs/h)

1-ml

16000

21000

5ml

10000

16000

10ml

8000

11000

20ml

4500

6000

Electricity consumption volume

2kw(according to different specifications

Nitrogen consumption volume

 

1.5m 3 /h(according to different specifications)

2m 3 /h(according to different specifications)

Burning gas consumption volume

City coal gas

1.5m 3 /h

2.0m 3 /h

Liquid gas

0.3m 3 /h

0.4m 3 /h

Oxygen consumption volume

City coal gas

0.9m 3 /h

1.2m 3 /h

Liquid gas

1.3m 3 /h

1.7m 3 /h

Suction wind requirement

0.6m /s (measure at the spout)

Operating person

2persons

Overall size(mm)

 

3000*1360*2400

8191*2120*2450

net weight

 

Approx. 1300kg

Approx. 1700kg